The Nonloaded Cleaner is a specialized secondary cleaning device designed to complement primary head cleaners by removing fine residual particles from conveyor belts after initial discharge. Installed downstream from the head pulley, this precision-engineered solution targets the typically neglected 5-10% of material that escapes primary cleaning systems. Utilizing flexible polyurethane blades or innovative brush systems, it operates with minimal belt pressure to prevent wear while effectively capturing fugitive material that causes carryback problems.
Engineered for both fabric and steel cord belts, the Nonloaded Cleaner features an intelligent tensioning mechanism that automatically maintains optimal blade contact as wear occurs. Its lightweight aluminum or stainless steel frame resists corrosion in demanding environments like cement plants, coal handling facilities, and mineral processing operations. The cleaner's unique angled design maximizes particle removal efficiency without affecting belt tracking or creating additional drag on the conveyor system.
Nonloaded cleaners are essential in coal preparation plants for removing fine coal particles from return belts. They're widely used in fertilizer production to handle hygroscopic materials and in food processing for maintaining sanitary conditions.
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